Crane Monitoring
Cranes with IOT
Make your operations easier with IoT-enabled cranes from Helpful Innovative Solutions. Our system transforms both standard and customized cranes into smart, IoT-enabled machines designed to meet the most demanding lifting requirements. With our IoT system, your crane operations become more streamlined, and facility safety is significantly enhanced.
Our automated overhead cranes leverage the latest advancements in software and engineering to ensure they are at the cutting edge upon delivery. As technology evolves, our software and hardware are designed for easy modernization. Whatever your lifting needs, we have a solution. Contact Mosh today to learn more about how our automated cranes can meet your requirements.
Key Benefits
Optimized Transportation and Logistics Planning
Improve efficiency in material handling.
Reduced Operator Fatigue
Automate operations to lessen physical strain on operators.
Lower Labor Costs and Inventory Tracking Time
Streamline processes to save time and money.
Enhanced Safety and Productivity
Samples are taken directly from the discharge pipe to the effluent reservoir, ensuring precise readings.
Cloud-Based Report Analytics
Optimize decision-making with advanced analytics.
Progress Tracking and Reporting
Easily monitor crane operations.
Remote Crane Monitoring Solution
Our comprehensive IoT crane solution includes cloud data analytics and a mobile application, along with hardware sensors that can be easily integrated or retrofitted. This system is suitable for both indoor heavy material handling cranes (e.g., EOT cranes, double girder and single girder cranes, gantry cranes, bridge cranes, JIB cranes, HOT cranes) and outdoor mobile cranes (e.g., tower cranes, mobile cranes, telescopic cranes, container cranes).
Key Benefits for crane users
Fully Indigenous and Integrated
Customizable reports and alerts tailored to your specific needs. Supports various makes and models of crane configurations.
Seamless Retrofit Solutions
Easily integrates with your existing cranes to enhance proactive and preventive service support, especially for aging equipment.
Comprehensive Crane Usage Information
Provides detailed operating information, overload reports, and safety alerts. This data helps you assess crane condition and safety remotely, with daily and weekly reports.
Optimized Maintenance Planning
Plan and optimize crane maintenance to minimize unplanned downtime, enhance equipment safety, boost productivity, reduce spare parts usage, and extend the crane's lifecycle.
Critical Parameter Notifications
Receive notifications about essential crane parameters such as operating information, remaining safe design working period (SWP), motor duty cycle, vibration, overloads, emergency stops, temperature, and the remaining service life of key components like hoists, VFD/PLC, motors, brakes, and ropes through email alerts.
Indoor Cranes remote monitoring and preventive maintenance parameters
Motor Health Monitoring
Utilizing motor voltage and current monitoring, our system tracks the health of hoist, cross travel, and long travel motors. Advanced AI algorithms detect anomalies and deterioration, providing advanced notice for preventive maintenance to prevent costly breakdowns.
Temperature Monitoring
Continuous monitoring of motor temperature ensures timely alerts before it exceeds safe limits, preventing motor burnout and potential costly damages.
Vibration Analysis
Utilizing motor voltage and current monitoring, our system tracks the health of hoist, cross travel, and long travel motors. Advanced AI algorithms detect anomalies and deterioration, providing advanced notice for preventive maintenance to prevent costly breakdowns.
Operational Efficiency Tracking
Our system gathers operational data from various crane movements, including hoisting, cross, and long travel. This data is consolidated to measure operational efficiency and estimate remaining service life.
Cyclic Duration Factor (CDF) Monitoring
CDF is calculated from operational parameters and current, alerting users if CDF usage exceeds limits, indicating potential issues.
Overload and Load Monitoring:
Combined current and load sensor monitoring ensures crane usage remains within specified load conditions, minimizing the risk of overloads.
Brake Fault Detection
Brake air gap is continuously monitored, with alerts sent if the air gap exceeds safety limits, reducing the risk of load drops due to brake faults.
SCADA, VFD, PLC Monitoring
Our system interfaces with automation systems, allowing for detailed monitoring of control parameters, faults, and statuses, facilitating in-depth analysis of crane operation conditions.
Safe Design Working Period (SWP) Monitoring
Advanced algorithms calculate the crane's long-term safe design working period using operational history, CDF, and load conditions, providing insights into remaining service life.
Rope Fault Detection
Instantaneous alerts are provided for slack rope faults, mitigating risks such as rope faults and load drops, ensuring safety during crane operations.
Outdoor Cranes remote monitoring and preventive maintenance parameters
GPS Location Tracking
Utilizing GPS sensors, our system tracks the precise location of outdoor heavy material handling equipment such as mobile cranes, providing real-time location data.
Vehicle Speed Monitoring
Sensors track the speed of the equipment, alerting users if the vehicle exceeds safe speed limits, ensuring safe operation.
Operational Data Analysis
Advanced algorithms combine sensor data to calculate crane operating hours and meter readings, offering utilization insights and predicting maintenance requirements.
Safe Load Indicator
Detecting angle, weight, and ground radius of lifted loads, the safe load indicator alerts users if lifts exceed safe operating parameters, preventing accidents.
Crane Angle and Tilt Monitoring
Continuous monitoring of crane angle and tilt ensures adherence to safety limits, with alerts sent if limits are exceeded, enhancing safety during operations.
Accident and Vibration Monitoring
Sensors monitor crane accidents and vibrations, triggering alert notifications to mitigate risks and ensure safe operation.
Hydraulic Motor Pressure Monitoring
Pressure sensors monitor the health of hoist, cross travel, and long travel motors. AI-based analytics detect anomalies and deterioration, providing advanced notice for preventive maintenance to avoid costly breakdowns.
